
RUBBLE MASTER Compact Recyclers are the cost-effective solution for mobile processing: versatile, powerful and stable in value. They produce homogenous, cubic, high-quality grain from construction waste and natural rock on-site economically and cab be transported without special permits. High-quality manufacturing, high-value components and wear-resistant crushing tools ensure the efficiency and availability of the machines – plus maximum profit from each job. Unique RM Lifetime Support provides customer care over the entire service life of each machine. Because we are only satisfied when our customers are successful!
The RM100 sets standards defining a new class of mobile crushers. These impact crushers deliver a previously unattainable combination of continous throughput and compactness; transport weight is just 28 tonnes. Thanks to the efficient diesel-electric drive concept and the optimised dimensions of the low consumption engine the RM100 gives you fuel savings of up to 30 percent compared to diesel-hydraulic systems, despite its incredible performance. It also features on-board electricity for extrenal drives. Wear parts are perfectly optimised to process incoming material and offer extended servive life – further reducing operating costs. Original RUBBLE MASTER quality spares and wear parts are subject to continous improvement in cooperation with well-known suppliers and are available as customised packages for specific processing applications.
Wear costs well below average: optimised crusher kinematics and high-performance, wear-resistant crushing tools.
Highest availability thanks to advanced technology: the RM100 can handle any material in any operating environment.
Complete steel removal: through the large-scale magnetic separator.
Radio-controlled Release System: unique release system that clears blockages at the press of a button.
Efficient new generation drive concept for excellent cost-effectiveness.
Application-specific spares packages with original RM wear parts for extended service life.
The RUBBLE MASTER power package – RM100 plus OS100 mobile oversized grain separator: the cost-effective solution for graded materials. Only one loader is needed for the RM100 to crush feed material at maximum throughput with minimum wear in a single pass. The OS100 is easily fitter to the crusher’s discharge belt using quick-release levers, maintaining unrestricted movement of the crusher around the site. Four comb cascades reliably screen the material to the defined grain size. The refeeding belt provides a closed-circuit system. Both machines can be transported with just one low-loader and are ready for operation within 20 minutes of arrival on site. The magnetic seperator and comprehensive RUBBLE MASTER enviro concept – featuring dust and noise suppression – ensure highest efficiency and acceptance for recycling work.
Graded material in a single pass: the 4 comb cascades ensure strict separation into 0/22, 0/32, 0/45 or 0/63 mm qualities.
Cost efficient and reliable: operator controls all crushing and manoeuvring operations from loader using radio controller.
Mobility gives you the advantage: compact crushers plus add-ons are delivered to site quickly and without transport permits.
Form follows function: the red dot design award 07 confirms the RUBBLE MASTER developers’ dedication to design.
Effective dust suppression: for environmentally friendly recycling jobs.
Optimum noise protection: ensures whispering operations.
The RM100 is built for highest throughput – ideal for processing gravel. The RUBBLE MASTER control concept automatically optimises material frlow to the crusher. The enhanced second generation Feed Control System ensures maximum conveying performance with all materials. The crusher automatically finds the optimum operating setting. This ensures a constant stream of feed material, achieving the highest possible throughput delivered by the loading equipment. A suitably-sized loader or digger can then operate in continuous cycles. The result: an increased in daily output of up to 30 percent compared to diesel-hydraulic machines, plus much lower wear costs due to continous operation and homogenous quality grain at the same time.
Final grain with high market value: grain size can be adjusted by regulating crushing speed to guarantee the highest quality.
Maximum feed capacity: specially-designed vibro-channel ensures continous flow with all materials.
Highest added value thanks to standardised grain grades: the TS3600 is designed to be fed directly by the RM100.
250 t/hr homogenous 0/77 mm final grain: the RM100 delivers proven primary crushing performance in gravel pits.
Ground based service: ensures fast and reliable on-site support.
Minimum downtime: through intelligent quick-release systems.
The RM100 is the logical extension to the RM product range delivering a significant increase in feed material size and throughput.
This robust crusher takes our advanced technology and design concept a step further with dynamic automation features and optimised hammer geometry for the highest possible continuous throughput and homogenous final grain.
At under 28 tonnes the crawler-equipped RM100 is a typical Compact Recycler that is easy to transport. The system has been cost-optimised from the ground up and offers impressive service life, unrivalled low wear, long maintenance intervals and optimum ease of operation. The machine is set up quickly thanks to quick-release connections and perect accessibility. Advanced ENVIRO technology ensures the RM100 can operate at high performance without disturbing local residents. Magnetic separator, side conveyor belt and mobile oversize grain screen are also available as proven RM add-on modules.
| Throughput: | Up to 220 short tons (200 metric tonnes) per hour, depending on feed material |
| Feed material size: | Lumps up to 32" (813 mm) |
| Inlet opening: | 37" x 28" (950 x 700 mm) |
| Crusher unit: |
HMH impact crusher with 4 hammers Kinematics hydraulically adjustable for primary or secondary crushing Final grain adjustable using 4 different rotor speeds |
| Operation: | One operator using radio remote control for crushing and manouvering operations |
| Feed unit: |
Asymmetric 116.5³ft vibro-channel with two 3 kW vibrator motors Loading height 9' 10" (2,800 mm) Effective cross-section of feed intake: 11' x 6' 11" Feed Control System (2nd generation automation) for automatic load-dependent crusher feeding Wear-resistant cladding Hardox 400 |
| Pre-screening: |
Efficient pre-screening using bar mesh screen Screen area 59" x 35" (1,500 x 890 mm) Selectable output to main discharge conveyor via fully integrated bypass chute or side conveyor |
| Main Discharge belt: |
Folding conveyor 40" (1,016 mm) wide, folds into transport position hydraulically Discharge height 10' 4" (3,150 mm) |
| Side Discharge belt: |
Folding conveyor 20" (508 mm) wide, folds into transport position hydraulically Discharge height 8' (2,413 mm) |
| Drive unit: |
John Deere diesel engine, 6 cylinder 181 kW at 2,000 rpm TIER 3 / COM III approved 3-phase synchronous generator 55 kVA 400 V 230 V and 400 V outlets for external drives up to 6 kW |
| Release system: | Mechanism to remove any blockages inside crusher |
| Magnetic separator: | Extra-strong magnet with left / right action, belt width 32" (813 mm) |
| Transport system: | Crawler gear |
| Weight: | 31 short tons (28,123 kg) |
| Options: |
Dust suppression system Side discharge belt Diesel filling pump Crusher hammer changing system Cable remote control Central lubrication system Hardox 500 wear-resistant cladding |
| Specifications subject to change in line with technical developments. | |